Integrated Coaxial Wire & Powder Deposition Head

The Integrated Coaxial Wire & Powder Deposition Head is designed for high-precision laser cladding and additive manufacturing applications requiring maximum process flexibility. Featuring a true coaxial beam delivery structure, it supports both wire and powder feeding in a single compact system, enabling optimized material utilization and stable melt pool control.

This hybrid deposition head is ideal for repair, hardfacing, and near-net-shape manufacturing across aerospace, energy, and heavy industry sectors. Compatible with high-power fiber lasers, it delivers consistent metallurgical bonding, reduced dilution, and enhanced process stability for demanding industrial environments.

    • Fully water-cooled body and powder nozzle design ensures excellent thermal management and stable performance during high-power laser cladding operations.

    • Supports independent central powder feeding or wire feeding, providing maximum flexibility for hybrid wire and powder deposition applications.

    • Integrated internal nozzle gas shielding protects optical components from contamination and thermal damage, extending lens life and improving process reliability.

    • Optional vision tracking and monitoring system enables real-time observation of internal cladding conditions, enhancing process control and quality assurance.

    • Uniform circular beam energy distribution delivers smooth, even clad layers and simplifies process parameter optimization.

    • High material efficiency with powder utilization up to 95% and wire utilization up to 98%, significantly reducing processing costs.

    • Compact and lightweight construction allows easy integration with robotic laser cladding systems and automated production lines.

    • Optional intelligent monitoring module with automatic alarm and shutdown functions provides enhanced protection for critical optical components.

    • Fiber Interface: QBH

    • Collimation Focal Length: F = 100 mm

    • Focusing Focal Length: F = 250 mm

    • Maximum Laser Power: ≤ 6 kW (single channel)

    • Upper Protective Window: Ø40 × 3.5 mm

    • Lower Protective Window: Ø70 × 8.0 mm(with central hole)

    • Focal Spot Size: 1.5 – 4.5 mm (with 600 μm fiber core)

    • Clear Aperture: 50 mm

    • Laser Head Weight: Approx. 6.5 kg

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