High-Power D60 Collimator for Long-Distance Energy Delivery Applications

Project Overview

This customer project involved the development of a high-power collimation module designed for long-distance energy transmission applications requiring stable beam quality and thermal reliability.

The system is intended for use in high-power optical paths such as:

  • Vehicle-mounted laser platforms

  • Long-range debris removal systems

  • Industrial heating applications

  • Directed energy transmission setups

The primary objective was to achieve stable large-aperture collimation under sustained high-power operation.

High-power D60 collimator with QD fiber interface and integrated water-cooling system for stable large-aperture beam output

Technical Requirements

The customer required:

  • High-power handling capability

  • Large aperture optical design

  • Stable beam diameter output

  • Minimal thermal lensing effect

  • Efficient water cooling

  • QD fiber interface compatibility

Beam stability and long-duration operation were critical design priorities.

High-power D60 collimator integrated into a vehicle-mounted laser platform for long-distance energy transmission applications

Installed in anti-drone vehicle scenario

Optical & Thermal Performance

The collimator was engineered to:

  • Deliver stable large-diameter collimated output

  • Minimize thermal deformation and focal drift

  • Reduce thermal lensing effects

  • Maintain beam quality under sustained high-power operation

The integrated water-cooling channel design ensures sufficient heat dissipation, supporting continuous operation in demanding environments.

Engineering Highlights

  • Large clear aperture for high-power transmission

  • Robust mechanical structure for mobile platforms

  • Stable output beam diameter (~25 mm)

  • High optical precision and alignment stability

  • Modular integration capability

This solution demonstrates Nipex’s capability in high-power optical module development beyond conventional cutting and cladding systems.

Application Impact

By combining large-aperture optics with optimized thermal management, this collimator enables reliable energy delivery in long-distance applications where beam stability is essential.

It expands the Nipex modular optical platform into high-power collimation systems for advanced industrial and mobile applications.

Conclusion

High-power beam control is not only about energy output — it is about stability, thermal balance, and optical precision.

This project reflects Nipex’s expertise in developing scalable, high-power optical modules for demanding energy delivery applications.

Precision Optical Engineering for High-Power Systems

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